copper ore processing pdf

The brief introduction of manganese ore

For the oxide copper ore processing: For improving the recovery rate and making it is much easier to do the flotation processing, it is better to sulphur the oxide copper ore and make it into sulphide copper ore. This technolgy is very popular to use in the copper ore mining.Here is the common way for processing the oxide copper ore as below:


2.2 OVERVIEW OF COPPER EXTRACTION The copper extraction process begins at an open cut mine where Copper Ore is blasted and removed via Excavators and Tip Trucks. The ore is fed to a Crusher where it is broken down to a specified maximum size and passed through to a conveyor. When the crushed ore falls onto the

Copper Ore Processing Methods

What are the steps in copper ore production?

Chapter 6 Copper Production Technology

Copper ores 0.2-6.0 Copper ore, other minerals, waste rock0.2-6.0 (gangue) Copper minerals,b iron and other metallic0.5-6.0 pyrites, byproducts, andgangue Solution of copper and leaching agent20-50 (water orHAO.) Copper, iron (0.2-2.00/0), trace amounts of85-90 silica and aluminum oxides, and oxygen Organic solvent and pregnantIeachate; 25-35

More Than Metal

copper metal. Rock is considered to be ore when enough copper minerals are present for mining. In Arizona most ore contains less than 1% copper. >em Ze m[ ][j Yeff[h5 There are many steps in taking copper ore from the ground to the market. Currently there are two primary ways to mine and process copper - Concentrating & Smelting and Leaching ...

Innovations in Copper Mineral Processing Technology

• Heavy medium separation is the process of separating copper ores by a specific medium (ferro-silicon) density. • Testwork on copper ores at a size range of -76 mm+ 6 mm and a medium density of 2.8 demonstrated that 49% of the mass can be rejected whilst only losing 14% of copper – an upgrade of 169% .


The aim of this study was the recovery of copper from the oxide copper ore by froth flotation and agitating sulphuric acid (H 2 SO 4) leaching. The ore with 4.21% copper grade used in this study was obtained from Çorum-Dangaz region of Turkey. Native copper, cuprite (Cu 2 O), tenorite (CuO), and malachite (Cu 2 (OH) 2 /CO 3) were the

Copper recovery using leach/solvent extraction/electrowinning ...

The first process, vat leaching of high-grade copper oxide ore followed by EW of copper from the leach solution, produced low quality copper cathode at relatively high cost. In 1968 the tonnage of high-grade oxide ores was decreasing and vat leaching was on the decline. The second process, heap and dump leaching of low-

Copper Handbook - World Bank

February 1981 CONVERSION FACTORS Product Cu Content Copper ores 0.5 - 6.0% Copper concentrates 20 - 40% Copper blister 96 - 99% Refined copper 99.0 - 99.99% Metric tons = 1,000 kilograms = 2,204.62 lb.

Recent Developments in Copper Hydrometallurgy

Morenci Western Copper concentrate mineralogy yMixed chalcopyrite, covellite, chalcocite, pyrite Medium temperature and direct electrowinning (“MT-DEW”) process selected yBest fit with Morenci concentrate production and acid balance yUtilize existing EW and SX capacity at Morenci Copper production capacity = 75,000 tons per year


Ores containing 4% or more copper are treated by smelting process. Very poor ores are treated by hydro-metallurgical process. EXTRACTION OF COPPER BY SMELTING PROCESS Following steps are involved in the extraction of copper. Crashing and Grinding The ore is crushed then ground into powder. CONCENTRATION-Floatation process. The finely crushed ...

Processing of Konkola copper concen- trates and Chingola ...

about 6 million ton ore per year, with copper production rising from the current 50 000 ton per year to approximately 220 000 ton per Processing of Konkola copper concen-trates and Chingola refractory ore in a fully integrated hydrometallurgical pilot plant circuit by R.M. Whyte*, N. Schoeman†, and K.G. Bowes‡ Synopsis

(PDF) Conference Proceeding: TREATMENT OF A COPPER -RICH GOLD ...

Copper-gold interaction during the processing of copper- gold ores, in Proc. World Gold’ 97 Conference, 1-3 September, Singapore. Serbest V, 2010. Effect of secondary copper minerals on cyanide leaching of gold ores, BSc.

Metals from Ores: An Introduction

characteristic crystalline form. Ores are a mixture of minerals: they are processed to yield an industrial mineral or treated chemically to yield a single or several metals. Ores that are generally processed for only a single metal are those of iron, aluminium, chromium, tin, mercury, manganese, tungsten, and some ores of copper. Gold ores


1.1.5 Ore extraction After a mining company has removed overburden, extraction of the mineral ore begins using specialized heavy equipment and machinery, such as loaders, haulers, and dump trucks, which transport the ore to processing facilities using haul roads. This activity creates a unique set of environmental impacts, such as emissions of


copper, which are also found in ore deposits of copper, can be converted into a soluble form by leaching, where the chemistry of the process is simple. Copper carbonates and oxides, are present mainly in the oxidation zone - "oxide hats" above the sulphide deposits. Sulphide copper minerals chalcocite,

12.3 Primary Copper Smelting

12.3.2 Process Description2-4 Mining produces ores with less than 1 percent copper. Concentration is accomplished at the mine sites by crushing, grinding, and flotation purification, resulting in ore with 15 to 35 percent copper. A continuous process called floatation, which uses water, various flotation chemicals, and


processing, rather than selling the concentrate to remote smelters . This paper presents the financial analysis of an onsite refinery vs. the sale of copper concentrates. Continued strong growth in world copper consumption over the last few years, coupled with limited reserves of heap-leachable ores (that don’t require smelting) has now created

From Ore to Finished Product - Copper

Copper - From Beginning to End. Copper is a major metal and an essential element used by man. It is found in ore deposits around the world. It is also the oldest metal known to man and was first discovered and used about 10,000 years ago. And as alloyed in bronze (copper-tin alloy) about 3000 BC, was the first engineering material known to man.

(PDF) Cyanide Leaching of Copper-Gold-Silver Ores

Currently, the SART process has demonstrated to be the best option to treat gold-copper ores using cyanide, due to its capability to recover cyanide and produce a saleable copper product.

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