Matte (metallurgy) - Wikipedia
Matte is a term used in the field of pyrometallurgy given to the molten metal sulfide phases typically formed during smelting of copper, nickel, and other base metals. Typically, a matte is the phase in which the principal metal being extracted is recovered prior to a final reduction process...
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Copper Mining and Processing: Processing Copper Ores | Superfund
The copper matte created by the smelting furnace contains 58-60% copper. The molten matte is then taken to another furnace called a converter to have the remaining iron and sulfur burned off; the product is referred to as blister copper, which contains 98% copper, and taken to the anode smelter.
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Processes: copper mining and production. Copper is found in natural ore deposits around the world. This page explains copper mining: the production route taken from ore-containing rock to a final product that is the highest-purity commercial metal in existence and used in a wide variety of applications essential to modern living.
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Extractive Metallurgy of Copper | ScienceDirect
This chapter discusses the converting of copper matte that is the second half of the smelting/converting sequence by which most Cu–Fe sulfide concentrates are made into metallic copper. The process oxidizes the Fe and S from molten smelting furnace matte with oxygen-enriched air or air to produce molten metallic copper.
Blister Copper - an overview | ScienceDirect Topics
converting (conversion of matte to blister copper). The purpose of matte smelting is to separate the metal sulfides (Cu2S-FeS) from the gangue. The metal sulfides form a phase known as matte, and the gangue materials are absorbed by the slag phase.
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Aug 01, 2020 · Furthermore, the matte could hardly be collected in slag (Sun et al., 2009). An important observation seen during the experiments was that the use of excess sulfur made it difficult to separate the matte from the slag and produced a bad odor as well as corrosion in the used equipment.
12.3 Primary Copper Smelting
(green feed) ore concentrate produces matte, a molten mixture of copper sulfide (Cu2S), iron sulfide (FeS), and some heavy metals. Converting the matte yields a high-grade "blister" copper, with 98.5 to 99.5 percent copper. Typically, blister copper is then fire-refined in an anode furnace, cast into
What is copper matte? - Quora
 Copper Matte is the mixture of copper sulphide and some iron sulphide. Matte is the phase where copper is extracted prior to the final reduction process converting it to crude copper . The composition of copper matte is:- 80- 95 % coppers sul...
Effect of Cooling Rate and Slag Modification on the Copper
Jul 31, 2020 · The amount of copper flash smelting slag has increased during the recent years along with an increasing slag-to-metal ratio. During slag tapping, some copper sulfide is mechanically entrained. As a result, it is necessary to recover copper matte from the slag by suitable methods. At present, the most common way is slow, controlled cooling in a transfer ladle. However, research on the detailed ...
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Copper Matte Mill Separator. Description. Since 1948, Vale’s Matte Separation Plant has been successfully using magnetic separation and froth flotation to separate the copper sulfide, nickel sulfide and Ni-Cu metallic alloy contained in Bessemer matte for …
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Copper matte is tapped near the bottom of the bath and transferred by ladle to the converters. ... crushed, and sent to a flotation mill to recover copper. The concentrate is dewatered and sent back to the fluo-solids roaster. ... Separator Rojrind Ball Mill Pump Sump 2" x 2'* Certrifu^il Pumps 6' x 4' Disc Filter Purr.o Sump 5" Vertical Purnp ...
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copper matte mill separator - ziapalmira Copper Separator copper matte mill separator - mill for sale gold and silver milling separator machinery Copper Matte Mill Separator Ikhebeenzorgvraag Nickel ore beneficiation process highmetals kds technologies this matte is comprised predominately...
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Inco and Falconbridge have been mining nickel-copper ores in the Sudbury area of northern Ontario since 1902 and 1929, respectively. Today, Inco's Sudbury operations consist of six underground mines, one mill, one smelter and one refinery, employing approximately 6,400 people.
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Crusher In Extraction Of Copper The Matte Is Obtained During
Extraction Of Copper Mining Concentration Smelting. The copper extracted from this process is mixed with the slag and is called matte copper due to its texture and appearance this mainly consists of cu2s which is reduced to pure metal by blasting matte copper with air cu2s o2 2cu so2 the sulphur dioxide escapes the copper and this causes bubbles to appear and burst as so2 leaves this causes ...
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Operations | Sterlite Copper (A Unit of Vedanta Limited
The Copper Matte is converted into Blister Copper in the Pierce Smith Converter in two stages.In the first stage, called Slag Blow, most of the iron and a The continuously cast copper bar is fed into the rolling mill consisting of a unique combination of 2-roll and 3-roll configuration designed to produce...
Flash smelting - Wikipedia
Flash smelting (Finnish: Liekkisulatus, literally "flame-smelting") is a smelting process for sulfur-containing ores including chalcopyrite.The process was developed by Outokumpu in Finland and first applied at the Harjavalta plant in 1949 for smelting copper ore. It has also been adapted for nickel and lead production.. A second flash smelting system was developed by the International Nickel ...
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